Solutions

Custom Automation & SPM

High-precision industrial automation engineering and Special Purpose Machines (SPM) integrated with Edge AI Machine Vision, advanced sensor arrays, and PLC control to maximize manufacturing OEE.

94.2%

Overall Equipment Effectiveness (OEE)

2.4s

Average Cycle Time per Unit

-85%

Human Error Reduction

-60%

Unplanned Machine Downtime

End-to-End Operational Pipeline

Operational Automation Process Flow

1Challenge Analysis
2Feasibility & Concept
3Mechanical & Control Design
4Automation & AI Integration
5Assembly & Factory Testing
6IoT Monitoring & Telemetry
7Continuous Optimization
Featured Hardware & Robotics

Robotic Products & Automation Hardware

Advanced industrial hardware connected directly with TRIMA software ecosystem.

Custom Machine
Special Purpose Machine

Custom Machine

Laser Sensor
High-Precision Laser

Laser Sensor

Programmable Logic Control
Industrial Controller

Programmable Logic Control

Safety Sensor
Safety & Hazard Protection

Safety Sensor

Smart Camera
Integrated Vision Camera

Smart Camera

Super Highspeed Industrial Camera
Ultra High-Speed QC

Super Highspeed Industrial Camera

Vision System Built in AI
Edge AI Machine Vision

Vision System Built in AI

Overview

Manufacturing Transformation with Intelligent Special Purpose Machines

Not all production bottlenecks can be resolved with standard off-the-shelf catalog machinery. TRIMA delivers bespoke Special Purpose Machine (SPM) engineering services—from deep operational workflow studies and precision mechanical CAD modeling, to complete turnkey custom machine assembly tailored exactly to your manufacturing line requirements.

Integrated Engineering & Implementation Workflow

  1. Challenge Analysis: Thoroughly analyze production line constraints, takt time, and cycle time targets alongside your manufacturing engineers.
  2. Feasibility & Concept: Formulate custom mechanical, electrical, and vision inspection automation concepts.
  3. Mechanical & Control Design: 3D CAD structure modeling, electrical control panel wiring diagrams, and PLC logic architecture.
  4. Automation & AI Integration: Seamless integration of laser distance sensors, safety barriers, high-speed cameras, and edge AI vision models.
  5. Assembly & Factory Testing: Comprehensive FAT/SAT testing protocols to guarantee micron-level repeatability and zero defect tolerance.
  6. IoT Monitoring & Telemetry: Direct streaming of real-time machine telemetry parameters to supervisory consoles and Cloud MES.
  7. Continuous Optimization: Predictive maintenance scheduling and throughput fine-tuning driven by continuous OEE telemetry.

Industrial Value Creation

  • Uncompromising Precision: Powered by ultra-high-speed industrial cameras and deep learning AI models to detect micro-defects within milliseconds.
  • Certified Safety: Comprehensive integration of safety-rated sensor arrays to safeguard shop-floor operators without sacrificing throughput.
  • End-to-End IoT Connectivity: Every machine functions as an intelligent edge node, streaming real-time production and health metrics into your plant-wide SCADA/ERP infrastructure.
Ecosystem & Architecture

End-to-end data pipeline from physical sensors to executive intelligence.

  1. 1Optical Vision Cameras, Laser & Safety Sensors
  2. 2Industrial PLC & Motion Control Subsystem
  3. 3Edge AI Processing Unit for In-Line Quality Inspection
  4. 4Factory SCADA & Telemetry Data Collector
  5. 5Cloud OEE, Predictive Maintenance & Production Analytics
Deliverables

Key Service Deliverables

  • Custom Machine Design & High-Precision Mechanical Assembly
  • Industrial Automation Engineering, Wiring & PLC Programming
  • Machine Vision Inspection System Built-in Deep Learning AI
  • Robotics & Micro-Precision Pick & Place Integration
  • IoT Sensor Connectivity & Real-Time Production Telemetry
  • Smart Operational & Predictive Maintenance Dashboard
Applicable Industries
  • Manufacturing & Industrial Plants
  • Logistics & Supply Chain

Interested in Custom Automation & SPM?

Let's start with a focused technical session to map your operational requirements before engineering the deployment architecture.